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Lean System Building Process

Lean Manufacturing 

Lean production (Lean) refers to the concept of management of production or organization. To be most effective without wasting (Waste), which Toyota has come up with a method. There is a Japanese word used to call waste that is Muda (Muda). Lean comes from the translation of thin, compared to people in a positive meaning. People who have a slender body without a layer of fat. which makes them healthy, strong, able to work agile and energetic and if this word is used in the organization.

It means an organization that operates without work waste in all processes. The organization has the ability to adapt to meet the needs of the market and customers in a timely manner resulting in outstanding performance over competitors in every process, whether it is a logistics process or processes in the production line to respond to market demands to reach customers immediately by focusing on creating maximum effectiveness And reduce losses in the production cycle that mainly focuses on the flow of work.

Lean system building process

Basic Concepts of Lean Manufacturing The core of Lean is based on the concept of continually improving products and processes and eliminating non-value added activities.

Step 1: Identify Value

In lean manufacturing, the value of the product will be determined by the end-user customer. The product must meet the needs of the customer both at a specific time and price in order to see value through customer needs. It starts with people or employees throughout the organization looking for value. especially employees at the operational level and head of understanding Make employees have the right attitude

Step 2: Map the Value Stream Mapping (VSM)

Defining value in lean manufacturing means understanding of all the activities required to produce a specific product To optimize the whole process from the point of view of end-user customers. Or group behavior means understanding what people do and why they do it. By using the value stream diagram to help in planning.

Step 3 Create Flow

In Lean Manufacturing, this means Continuous parts processing from raw materials to finished goods Single operation or piece by piece Refers to the process of creating a flow planning work to have a continuous flow in a systematic way. A manner that minimizes or eliminates delays or interruptions in work performed by others.

Step 4: Establish a Pull 

The concept of pull in lean manufacturing refers to Respecting the needs of customers which requires us to adjust our style or approach Emphasis on if there is an order to begin production.

Step 5: Seek Perfection

In Lean Manufacturing, this means continuous improvement process In order to have a better work. Make improvements to the utilization generated by the first four steps. Improving, identifying and eliminating unvalued behaviors that later may lead to an optimized system. Lean implementation. It focuses on bringing the right thing to the right place at the right time in the right amount. To achieve a perfect workflow while reducing waste and being flexible and changeable. Flexibility and ability to change is within bounds. Most importantly, the concept of Lean employees must be understood and accepted seriously. to focus on creating products that are valuable to customers In corporate culture, lean management takes precedence over actual production tools or methods.